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T56 Transmission Rebuild - Transmission: Not Impossible

Building the T56 to handle huge power
From the March, 2007 issue of GM High-Tech Performance
By Tony Whatley
T56 Transmission Rebuild
This is our abused transmission,... 
   
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T56 Transmission Rebuild
This is our abused transmission, removed from an LS1-powered F-body.
T56 Transmission Rebuild
GMHTP follows along as Joe... 
   
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T56 Transmission Rebuild
GMHTP follows along as Joe Huneycutt of T56Rebuilds.com turns a clapped-out T56 into a better-than-new gearbox.
T56 Transmission Rebuild
Joe uses a custom workbench... 
   
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T56 Transmission Rebuild
Joe uses a custom workbench with a hole in it, so that the input shaft can slip through the table surface. In this photo, the tailshaft housing was removed.
T56 Transmission Rebuild
The bottom of the transmission... 
   
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T56 Transmission Rebuild
The bottom of the transmission has a set of donut magnets, which are there to catch metallic debris. We found our culprit in the form of a busted key block stuck to the magnet. That doesn't belong there!
T56 Transmission Rebuild
Joe uses a custom made gear... 
   
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T56 Transmission Rebuild
Joe uses a custom made gear puller to remove the Fifth and Sixth gear assemblies from the mainshaft. If you need one of these, Joe will build you one.
T56 Transmission Rebuild
On the Fifth gear assembly,... 
   
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T56 Transmission Rebuild
On the Fifth gear assembly, we find the common signs of wear. The shift fork on the upper right has worn black pads on the ends. On the gears the points at the tip of each gear are rounded off.
T56 Transmission Rebuild
After Fifth and Sixth are... 
   
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T56 Transmission Rebuild
After Fifth and Sixth are removed, the main housing can be removed to expose the rest of the gear sets.
T56 Transmission Rebuild
Joe discovers the remains... 
   
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T56 Transmission Rebuild
Joe discovers the remains of the keys that were stuck to the magnet; they were sheared off of the Fourth gear assembly.
T56 Transmission Rebuild
A gear puller is installed... 
   
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T56 Transmission Rebuild
A gear puller is installed between Second and Third gear, and a hydraulic press is used to remove them from the shaft.
T56 Transmission Rebuild
When everything is disassembled,... 
   
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T56 Transmission Rebuild
When everything is disassembled, this is the pile of parts you end up with. Now we get to have fun replacing the worn components and putting things back together.
T56 Transmission Rebuild
Joe shows us a comparison... 
   
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T56 Transmission Rebuild
Joe shows us a comparison between a Mikronited (left) vs. factory (right) countershaft. Mikroniting is an optional process that reduces friction between moving components, resulting in lower operating temperatures.
T56 Transmission Rebuild
Here is a set of Mikronited... 
   
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T56 Transmission Rebuild
Here is a set of Mikronited (left) First through Third gears, compared to factory spec gears. First gear is the larger diameter pair at the rear of the photo, with Second being in the middle, and Third closest to the camera.
T56 Transmission Rebuild
This photo compares the upgraded... 
   
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T56 Transmission Rebuild
This photo compares the upgraded steel 3-4 shift fork (left) to the weaker factory aluminum fork on the right. These aluminum forks are known to bend after a series of hard slamming shifts.
T56 Transmission Rebuild
A comparison of the upgraded... 
   
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T56 Transmission Rebuild
A comparison of the upgraded carbon fiber 3-4 blocker ring (left) shown next to the paper lined factory ring on the right. Paper inside your transmission, that can't be good!
T56 Transmission Rebuild
This is a new 3-4 synchronizer... 
   
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T56 Transmission Rebuild
This is a new 3-4 synchronizer assembly. It is one of the most common items to get replaced during a rebuild. Quit missing Third gear!

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