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Buick Regal GNX Exhaust Upgrade - 3-Inch Turbo Buick Exhaust Test

How Much Power Will Cotton's System Add Over A 2.5-Inch Setup?
By Rick Jensen
Photography by Rick Jensen
Buick Regal Gnx Exhaust Upgrade Old Gnx Exhaust System
Buick Regal Gnx Exhaust Upgrade Current Gnx Exhuast System
Here's the current exhaust:... 
   
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Buick Regal Gnx Exhaust Upgrade Current Gnx Exhuast System
Here's the current exhaust: a stainless 2.5-inch GNX system. Note how the mufflers are split wide to clear the GNX suspension's front torque arm mount brace, and the tailpipes are of a straighter design to go over the GNX's panhard/stiffhard bars. Also note the copious amounts of oil coating the underside of this Regal: you might laugh, but it keeps the rust away!
Buick Regal Gnx Exhaust Upgrade Cottons Performance Center Exhaust System
Jack and Brian Cotton of Cotton's... 
   
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Buick Regal Gnx Exhaust Upgrade Cottons Performance Center Exhaust System
Jack and Brian Cotton of Cotton's Performance Center were instrumental in building this 10-second Buick. As Cotton's fabricated my beautiful 3.5-inch downpipe, I wanted to utilize their expertise on the exhaust system as well. This dual 3-inch exhaust (PN EX102AL) features aluminized steel construction and mandrel bends. Stainless, straight-through Magnaflow mufflers are utilized for big flow, and this system comes with installation hardware as well. And the best part: at only $579, big flow doesn't have a big price.
Buick Regal Gnx Exhaust Upgrade Removing Flange Bolts
Up at Chris Werner's place,... 
   
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Buick Regal Gnx Exhaust Upgrade Removing Flange Bolts
Up at Chris Werner's place, we lift the Buick up and get to work. To remove the GNX exhaust system, we start by loosening the four front flange bolts with a 14mm socket/ratchet combo.
Buick Regal Gnx Exhaust Upgrade Loosening Muffler Clamps
Then the four muffler clamps... 
   
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Buick Regal Gnx Exhaust Upgrade Loosening Muffler Clamps
Then the four muffler clamps in the rear, as well as the two hangars, are loosened.
Buick Regal Gnx Exhaust Upgrade Front Part Of Exhaust System Lowered
The front of the system is... 
   
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Buick Regal Gnx Exhaust Upgrade Front Part Of Exhaust System Lowered
The front of the system is dropped down. This GNX-style exhaust has been on for years now and apparently the mufflers and over-axle pipes have gotten pretty attached to each other, so Werner uses a screwdriver, then an air chisel, to remove the pipes from the mufflers.
Buick Regal Gnx Exhaust Upgrade Separating Passengerside Front Pipe
The chisel is able to separate... 
   
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Buick Regal Gnx Exhaust Upgrade Separating Passengerside Front Pipe
The chisel is able to separate the passenger-side front pipe from the front of the muffler, and Chris tries to remove the pipes over the front of the axle by twisting them out. No go-the mufflers have to be chiseled off before there is enough room to finally twist them out the rear.

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