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RHS LS1 Engine Build - Trial By Fire

We Build The World's First RHS 502 LS1 And Flog It On The Dyno
From the April, 2010 issue of GM High-Tech Performance
By Justin Cesler
Photography by Justin Cesler
Rhs 502 Ls1 Engine Build Aftermarket Engine Components
What you see here is the much-anticipated, highly secretive, and oft-dreamt-about RHS LS Race Block. We won't go into the history of this block, but suffice it to say it is real, it is ready to ship, and it certainly delivers on all of its promises. The amount of time and thought RHS has poured into this block shows in every improvement, and believe us, there are many. This all starts with a massive amount of A357-T6 aluminum, which is eventually formed into one of two castings, a standard 9.240-inch block or, the much more interesting, 9.750-inch "tall deck" version. For the tall deck, you get a set of very long 6.38-inch sleeves, which are built specifically to minimize "piston rock" at the bottom of a long stroke, while still maintaining enough clearance for larger 4.600-inch stroker crankshafts. The press-in, spun cast-iron liners are surrounded by a full water jacket, which provides maximum cooling for the 4.125-4.165-inch bores. The tall deck also benefits from a very thick 0.750-inch deck, which can be configured to hold a set of standard head bolts or 0.5-inch ARP studs in a six-bolt configuration. With big cubes in mind (up to 502ci, as shown here) the engineers at RHS decided to move the camshaft up in the block (0.388-inch), which provides two major benefits. The first is the ability to run a large 4.600-inch crankshaft without clearance issues. The second, and more important, advantage is the ability to run a regular or (enlarged) 60mm camshaft, as opposed to the small base circle camshafts that a normal cam position block would require. Once you select a camshaft, the RHS block affords a number of lifter choices, including room to install oversized 1.060-inch bushings for keyed lifters. You will need to run a tie-bar style lifter, but enlarged lifter windows allow for an easy install and even the possibility of removing the lifters with the heads still installed.

Rhs 502 Ls1 Engine Build Engine Stand
Here she is, the much-anticipated... 
   
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Rhs 502 Ls1 Engine Build Engine Stand
Here she is, the much-anticipated RHS LS Race block. It's all aluminum, comes with doweled billet main caps, external oil passages, a raised camshaft location, extra-long sleeves, a tall deck, and six bolts per cylinder. RHS took its time and did it right; this is one of the nicest blocks we have ever seen.
Rhs 502 Ls1 Engine Build Dry Sump System
Outside, the most noticeable... 
   
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Rhs 502 Ls1 Engine Build Dry Sump System
Outside, the most noticeable modifications are the external oil passages to help increase clearance for a huge 4.600-inch stroke and the -12 AN fittings, which come standard front and rear to allow for easy hookup to an existing dry-sump system.
Rhs 502 Ls1 Engine Build Cylinder Head Engine Block
Of course, the RHS block supports... 
   
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Rhs 502 Ls1 Engine Build Cylinder Head Engine Block
Of course, the RHS block supports six-bolt cylinder heads and ships ready for them to be installed. The oversized casting allows for plenty of clamping force, while the thick 0.750-inch deck means an end to sealing issues.
Rhs 502 Ls1 Engine Build Tall Deck Block
One of the major advantages... 
   
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Rhs 502 Ls1 Engine Build Tall Deck Block
One of the major advantages of the tall deck block is the raised camshaft location. Sitting 0.388 inches (9.86 mm) higher than normal allows racers to run a large stroke, but it also allows for a standard or enlarged 60mm roller bearing camshaft.
Rhs 502 Ls1 Engine Build Short Sleeve Application
The 9.750 or 9.760-inch deck... 
   
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Rhs 502 Ls1 Engine Build Short Sleeve Application
The 9.750 or 9.760-inch deck height allows for extra cubes, but the nicest feature here is the 6.38-inch cylinder sleeves. Available in any bore from 4.100 to 4.165 (the latter being in the 502) in bare or fully machined, the press-in spun cast-iron liners provide enough material to eliminate the "piston rock" found in most other short sleeve applications.

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