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Bolt On Modifications - Stealth ModeDon't sleep on this Pontiac G8 GT, especially after we outfit it with bolt-on modifications From the November, 2012 issue of GM High-Tech Performance By Lee Byrd Photography by Lee Byrd
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Without question, it's fun to buy, build, or drive a street sleeper--a car that is much faster than it looks. General Motors hit the nail on the head when it unveiled the Pontiac G8 GT, as it has all sorts of awesome features to make for a very fast car, while the sedan body style certainly throws people off course. Regardless of the car's sleeper status from the factory, we wanted to pep it up a bit, without giving away too much of the car's quiet and non-descript attitude. As many of you know, the L76 is a cross between a couple of great LS engines. Starting with an aluminum 6.0-liter block (like the LS2), the L76 comes with Displacement on Demand (aka Active Fuel Management), which is the ability to deactivate four cylinders for better gas mileage, and a capable set of L92 heads with an LS3-style intake manifold. While it doesn't match the potency of an LS2 or LS3, it easily outperforms the Vortec truck engines in cranking out 361 horsepower from the factory. All that power is great, but when you combine it with a 4,100-pound, four-door sedan, it could use a bit more steam to keep up with the Corvettes.  1 This '09 G8 GT came from...  1This '09 G8 GT came from a used car lot, and we drove it to the local dragstrip within a couple weeks of buying it—notice the drive-out tag in the rear window. The car ran a best of 9.25 at 76 mph in completely stock form.  2 The guys at Injected Engineering...  2 The guys at Injected Engineering (Kennesaw, GA) jumped on the project and strapped the car to the Dynojet for some initial testing. It put down 292 hp and 318 lb-ft of torque to the rear wheels, which equates to a 19 percent drivetrain loss--not bad for a 50,000-mile car on 87-octane!  3 Aric loosened the stock...  3 Aric loosened the stock clamps and removed the bolts that attach the original air box assembly. He used a cordless impact, but regular hand tools would suffice. Before we get to modifying our '09 test car, we would first have to establish a baseline. The G8 GT doesn't require premium gas, so all of our testing was done on 87-octane gasoline to provide the most real-world results possible. First we visited the local eighth-mile dragstrip for a few baseline passes. The car performed well, but definitely needed some tweaks to get the full potential out of the L76 engine. Running a best of 9.257 at 76.53 mph, the obvious area for improvement is in the first half of the track, as its 60-foot time was a staggeringly slow 2.200 seconds. Most of this is due to the drive-by-wire system resisting the urge to go wide open throttle even though the pedal was to the floor. Surprisingly, the car never tried to spin the tires off the line during the baseline passes. Onto the baseline dyno pulls, the car showed its potential by cranking out 292 hp to the wheels on Injected Engineering's Dynojet dynamometer. In case you were counting, that's a drivetrain loss of approximately 19 percent from the factory horsepower ratings, which isn't terrible considering it has a power-robbing automatic transmission. Even with more than 50,000 miles on the odometer, the car made decent power on cheap gas, but there is obviously room for improvement. For this, we decided to give it a couple of discrete modifications that would increase power, but keep the car under the radar. As much as we love the note of an LS engine breathing through an aftermarket exhaust system, keeping it quiet is the goal with this install. To help the G8 inhale a little easier, we trashed the original air box unit, in favor of a Vararam intake system, which offers fresh air from the car's grille, as well as a high-flow filter. The new cold air intake system takes all of the kinks from the original air box out of the equation, offering a straight shot to the throttle body. When we contacted Vararam, they were excited to tell us about a new product offering, which is essentially an upgrade from its previous cold air intake. This time around, the intake features a wider inlet, which is dyno-proven to increase power even more than the original kit.  4 It's easy to see why a...  4 It's easy to see why a cold air intake would be a great first modification for any G8 GT. The original air box assembly is bulky and very restrictive, so we're glad to see this thing go away, in favor of a straight-through Vararam design.  5 With a limited amount of...  5 With a limited amount of room, Vararam did a great job with the development of its cold air intake system. It's an efficient design with a high flow air filter that will certainly out-perform our stock equipment.  6 Vararam Industries recently...  6 Vararam Industries recently tested a new cold air intake design for the G8 platform, and sent us one of their new units for our test. In a side by side comparison, you can see a definite difference in sizes, which offers a nice increase in power, compared to the previous design. With the Vararam piece in hand, we knew the G8 would also need a programmer to adjust the car's tune, in an effort to make more power. Our search led us to DiabloSport and its Trinity programmer unit. The DiabloSport programmer offered easy navigation of the tuning parameters, and all sorts of cool features to go along with the upgraded tunes. The install was extremely easy, as the DiabloSport kit came with all of the necessary hardware to get the job done. Aric Carrion of Injected Engineering then put the programmer to use on the dyno, and selected the Diablo Tune, as that was the only option for anything less than 91-octane. Even with the cheap gas, the car gained more than 20 horsepower at the rear wheels, thanks to approximately 30 minutes of work, and absolutely no change in the car's everyday driving configuration. Aric said we could expect another 20hp or more by swapping to the more aggressive tune and fuel octane level. The final numbers for our testing are 313 hp and 335 lb-ft of torque, which is mighty impressive. More impressive was the fact that the car got 29.7 miles per gallon on the 100-plus-mile trip home. Granted, the trip was mostly interstate driving at 70 mph, but the car generally gets 27 mpg on the highway, so it was a noticeable difference. At the track, the car made great gains in elapsed times, jumping from the initial 9.25 to a much quicker 8.854 at 81.08 mph. Better throttle response and quicker shifts helped the car tremendously, but the 60-foot times were still a bit slow for our liking, with a best of 2.11 seconds. Regardless of the sluggish start, the car pulled hard all the way through the RPM band and provided the kind of results we wanted to see. The best part about the entire install is the fact that no one can tell we've messed with the L76 engine, which further enhances the G8's sleeper status!  7 To install the Vararam...  7 To install the Vararam intake system, Aric first removed the upper radiator isolators. A small screwdriver provided enough leverage to pry the isolators loose.  8 Test fitting the cold air...  8 Test fitting the cold air intake gave us a glimpse of the tight fit, but the intake simply squeezes between the radiator support and the radiator core.  9 Once it fit to Aric's liking,...  9 Once it fit to Aric's liking, he slipped the provided silicone couplers onto the throttle body and tightened the provided clamps.  10 The engine cover went...  10 The engine cover went back on, and we made sure the Vararam unit fit under the hood without major interference. You can feel it rest against the hood, but the hood latched properly, so we're good to go.  11 With the intake installed,...  11 With the intake installed, we popped the DiabloSport Trinity programmer out of its package and plugged it into the car's diagnostic port. After turning the key to the "on" position, the menu gave us six options on the root level.  12 After pressing the performance...  12 After pressing the performance button, we were given a few choices. Since we were testing on 87-octane, it left us with one option, which was the Diablo Tune.  13 From there, we could go...  13 From there, we could go with the default settings or modify the tune. Most of our testing was performed with real-world results in mind, so we left the Displacement On Demand function in the "on" position for better fuel economy.  14 The custom settings also...  14 The custom settings also had an option for cooling fan control, so we selected the lowest possible option, which tells the electric fans to turn on at 192 degrees. A cool engine is a happy engine!  15 With those few steps completed,...  15 With those few steps completed, it was time to strap it to the dyno again and see how our modifications affected horsepower. Injected Engineering's Dynojet provided consistent results and we made three pulls to make sure everything did its job correctly.  16 On 87-octane gas, the...  16 On 87-octane gas, the final result was 313 hp and 335 lb-ft of torque with the new intake manifold and tune. Aric assured us that we were leaving at least 20 hp on the table by doing our tests on cheap gas, so we have plenty of room for improvement if we decide to step it up.  17 After leaving the Injected...  17 After leaving the Injected Engineering shop, we played with the DiaboSport programmer a bit more to see what it had to offer. It's good to know that it has a speed calibrator, in case we decide to upgrade to a lower gear set or a different size tire.  18 We also messed around...  18 We also messed around with the monitoring function, which provides an in depth look at the G8's inner workings. This stuff always comes in handy when tuning on a dyno.  19 Another cool feature of...  19 Another cool feature of the DiabloSport is the Racing option on the main menu. It allows you to test 0-60, 0-100, eighth-mile and quarter-mile times. We snuck away to a secluded road for our testing, and managed a tire-spinning 5.67-second 0-60 time.  20 We also tested eighth-mile...  20 We also tested eighth-mile times on the street, just to see how it compared to the real thing. Traction was again an issue, as the tires spun through First gear. We managed a 9.52 elapsed time at 80 mph.  21 Now for the real thing--we...  21 Now for the real thing--we took the car back to the same prepped drag strip as before for a final test. The 4,100-pound Pontiac was a bit slow off the line, but pulled hard on the top end. Our best time was an 8.85 at 81 mph in the eighth-mile, which is a four tenth and 5 mph improvement.
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